Multi-Layer Pouch Cell Assembly

Designed specifically for research environments, the Multi-Layer Pouch Cell Assembly system enables battery R&D teams to transition from coin cells to multilayer pouch formats without adapting pilot line equipment into lab settings.

Unleash the Full Potential of Your Technology

Cellerate provides an integrated workflow which allows for fast and flexible cell development. Use Cellerate systems to build reliable prototype cells in the 1 to 20 Ah capacity range. Quickly reconfigure the cell shape, size, and materials to evaluate new technologies in an application environment.

Two green CELLERATE laboratory devices mounted inside a metal enclosure with visible tubes and connectors.

Battery Line Designed for Research

Battery R&D programs often face challenges when transitioning from coin cells to applied formats like multilayer pouch cells. Traditional approaches involve adapting pilot line equipment into research settings, which increases costs, uses excessive lab space, and makes it difficult to adjust cell design parameters, ultimately hindering battery R&D progress.

Cellerate offers a flexible solution with a small footprint, specifically designed for lab-scale production of multilayer pouch cells. The system is fast, compact, and highly adjustable, enabling the creation of various cell sizes and shapes for scale-up and application-focused testing.

System Overview

This all-in-one approach consolidates multiple single-function presses typically found in pouch cell lines.

Cutting System

Cutting-edge equipment to make electrodes of any shape. Available in both laser- and blade-cutting models, with an intuitive user interface for seamless operation.

  • Automatic unloading of cut components to streamline workflow
  • Automatic electrode inspection for quality assurance
  • High throughput, up to 1000 electrodes per hour
Close-up of a 3D printer head working on a blue printing bed with perforations.

Straight Stacking System

Stack pouch cells in custom geometries for diverse applications. The compact design saves valuable lab space and enables use in a glovebox for handling lithium foils.

  • Small footprint: 128 x 32 cm
  • High throughput: 2 x 40-layer cells per hour
  • High maximum stack height of 200 cell layers
Laboratory automation device with two green CELLERATE modules enclosed in a white casing with glass doors and a touchscreen interface on the side.

Multi-Functional Press

Die cutting, pouch forming, cell lamination, and 3-side sealing in one machine. This all-in-one solution consolidates multiple single-function presses found in typical pouch cell lines.

  • Glovebox compatible
  • Space-saving 50 x 50 cm footprint
  • Maximum cell dimensions: 100 mm x 150 mm x 12 mm
Close-up view of a metal sealing machine component with a green background.

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